Flanges are essential for piping systems to connect two or a pipe to a valve or pressure vessel. They are available in different materials, each with unique properties suitable for specific applications. One such material is Monel, a nickel-copper alloy known for its excellent corrosion resistance, high strength, and durability.
Monel flanges are available in different types, each suited for specific piping system requirements. Some common Monel flanges include weld neck, threaded, blind, slip-on, and lap joint flanges. Weld neck flanges are used in high-pressure applications and have a tapered neck that supports a seamless pipe extension. Threaded flanges are used in low-pressure systems with a threaded connection that screws onto the pipe. Blind flanges are used to blank off the ends of piping systems, while slip-on flanges slide over the pipe and are welded in place. Lap joint flanges are used in industrial applications and require a stub-end fitting for attachment.
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Monel flanges find application in various industries due to their excellent corrosion resistance, high strength, and durability. They are commonly used in chemical processing, petrochemicals, oil and gas, power generation, marine engineering, and offshore platforms. Monel flanges are suitable for applications requiring resistance to corrosive environments, high-temperature and pressure resistance, and resistance to erosion and wear caused by fluid impurities.
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Monel flanges are used in various ways in piping systems. They are primarily used to connect different sections of pipes, seal off the ends of pipes or connect pipes to valves and pressure vessels. They also change the flow direction of fluids in a piping system. Monel flanges are preferred in applications where conventional flanges may fail due to corrosion, high temperature or pressure, or exposure to hazardous chemicals or impurities.
Using Monel flanges in piping systems comes with various benefits. Monel flanges are corrosion-resistant from various acids, alkalis, and other chemical compounds. They are also highly resistant to pitting and crevice corrosion, making them suitable for harsh environments. Monel flanges have high tensile strength and excellent flexibility and can withstand high temperatures and pressures, making them suitable for high-stress applications. They are also easy to install, easy to maintain, and have a high resistance to deformation and cracking.
Monel flanges represent an ideal choice for piping systems that require high resistance to corrosion, high temperature and pressure resistance, and extreme durability. Their unique properties make them suitable for various applications, such as chemical processing, petrochemicals, oil and gas, power generation, marine engineering, and offshore platforms. Understanding the different types of Monel flanges, their applications use and the benefits they offer will help piping system designers and engineers make informed decisions when choosing the best materials for their projects.
Monel Flanges Specification
Standard | ASTM B564 / ASME SB564 |
Dimensions | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flange, ASME/ANSI B16.5/16.36/16.47A/16.47B, MSS S44, ISO70051, JISB2220, BS1560-3.1, API7S-15, API7S-43, API605, EN1092 |
Flange Size Chart | 1/2" (15 NB) to 48" (1200NB), DN10~DN5000 |
Pressure Rating | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
Pressure Calculation in DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
JIS | 16 K, 5K, 10 K, 20 K, 30 K, 40 K, 63 K |
Flange Connection / Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, Groove, Flange Pipe. |
Origin | West Europe / Japan / Indian / USA / Korean |
Types of Flanges | Threaded / Screwed / Forged / Plate |
Coating | Yellow Transparent, Zinc Plated, Anti-rust Paint, Oil Black Paint, Cold and Hot Dip Galvanized |
Test Of Flange | Direct-reading Spectrograph, Ultrasonic flaw detector, Magnetic particle detector, X-ray detector, Hydrostatic testing machine. |
Production technique Used | Heat treated, Forged and Machined |
Equipment | Press machine, Bending machine, Pushing Machine, Sand-blasting machine, electric bevelling machine etc. |
Test Certificates | EN 10204/3.1B, Raw Materials Certificate, 100% Radiography Test Report, Third Party Inspection Report, etc |
Monel Flange Price List
Price List of Monel Flanges | Monel Alloy Flange Price in India (INR) | Monel Flanges Price in USD | Monel Alloy Flanges Price in UAE (Dirham) |
---|---|---|---|
Alloy Flange Price | ₹ 1424 | $ 11.59 USD | 57.00 AED |
Monel Alloy Raised Face Blind Flange | ₹ 1780 | $ 13.53 USD | 34.07 AED |
Monel Alloy Flange Price Per Kg | ₹ 1340 | $ 14.69 USD | 45.00 AED |
Monel Alloy Flange Price List India | ₹ 1524 | $ 30.50 USD | 123.00 AED |
Price of Monel Flanges | ₹ 1280 | $ 13.78 USD | 74.50 AED |
Monel Alloy Flanges Price | ₹ 1500 | $ 11.24 USD | 30.50 AED |
Monel Alloy Flanges Price List | ₹ 1970 | $ 24.60 USD | 74.50 AED |
Monel Threaded Flanges Price | ₹ 1370 | $ 16.62 USD | 51.60 AED |
Monel Flanges Technical Data Sheet
Monel Alloy Flanges Manufacturing Process
Common Types Of Monel Flanges
Monel Alloy Weld Neck Flanges
Alloy Blind Flanges
Monel Socket Weld Flanges
Monel Alloy Slip-on Flanges
Monel RTJ Flange
Monel Alloy Forged Flanges
Alloy Lap Joint Flanges
Monel Alloy Threaded Flanges
Monel Alloy Spectacle Blind Flange
Other Type Monel Alloy Flanges
- Monel Socket Weld Flanges
- Monel Weld Neck Flanges
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- ASTM B564 Monel Alloy Plate Flange
- Monel Long Weld Neck Flanges
- Alloy Forged Flanges
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- Alloy Reducing Flanges
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- Monel® Alloy Raised Face Flanges
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- Monel Flat Face Flange
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- ANSI B16.5 Alloy Pipe Flanges
- Monel Alloy Lapped Joint Flanges
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- Alloy Ring Type Joint Flanges
- Alloy Slip on Flanges
- ASME SB564 Monel Alloy Pipe Flange
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- Monel Pipe Flanges
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- Monel Alloy Plate Flanges
- Alloy Orifice Flanges
- Alloy Pipe Flanges
- B564 Monel Blind Flanges